Maximum Yardage for High-Volume Natural Cotton Production
The Warm & Natural 90 inch x 40 Yard bolt is the extended production roll for studios whose consistent natural cotton batting consumption justifies the purchase of the largest available roll. At 40 yards providing approximately 12 to 13 queen-size batting cuts, the extended roll serves high-volume studios and programs where the 20-yard format requires too-frequent reordering and the per-yard economics of the larger format are meaningfully better.
Who Uses the 40-Yard Format
The extended roll is appropriate for studios producing 10+ queen quilts per month in natural cotton batting, guild or charitable programs producing large batches of natural cotton quilts, teaching studios with consistent high batting consumption, and any program where cotton batting restocking frequency is a logistics issue that larger purchase quantities resolve. The per-yard savings on a 40-yard purchase over a 20-yard purchase become significant when natural cotton batting is the studio's daily-use batting.
Top 10 Uses
- High-Volume Longarm Studio Natural Cotton Production -- The primary use. Maximum roll yardage for studios with high natural cotton batting consumption.
- Guild Batting Programs at Scale -- Large-format batting supply for guild programs producing natural cotton quilts in quantity.
- Charitable Organization Quilt Production -- Extended supply for organizations producing natural cotton quilts in large batches.
- Teaching Studio High-Consumption Supply -- Extended batting for programs with consistent daily batting use.
- Annual or Seasonal Batting Stocking -- One 40-yard roll supplies a full season of consistent natural cotton production.
- Best Per-Yard Economics for Natural Cotton -- Maximum volume at the lowest per-yard price available for Warm & Natural.
- Minimizing Ordering Frequency -- One extended roll eliminates multiple restocking orders across the season.
- Studios Standardizing on Natural Cotton -- When natural cotton is the single batting choice for all production, the 40-yard roll supplies that commitment at appropriate economics.
- Consistent Lot Production -- A 40-yard roll from a single manufacturing run ensures consistent batting quality across all quilts made from it.
- Natural Fiber Program Batting Supply -- Programs committed to all-natural materials use the extended format for uninterrupted natural cotton supply.
Frequently Asked Questions
Is this the same batting as the 20-yard format?
Yes -- identical unbleached needle-punched cotton construction. Extended yardage only.
How many queen quilts does a 40-yard roll yield?
At approximately 110 to 115-inch cut lengths, approximately 12 to 13 queen-size batting cuts per 40-yard bolt.
Shop Warm & Natural 90 Inch x 40 Yard Bolt
The maximum-yardage natural cotton roll. Best per-yard economics, minimum reorder frequency, consistent quality.
